PolySail International

High Performance/Low Cost Sails for Small Sailboats

 

 

PRODUCTS

World’s largest supplier of polytarp sails and kits.

Our motto: “Buy low; live slow; sail fast!”

PolySail International currently supports PDRacer, a developmental homebuilt racing class of 4’ x 8’ scows and their concept of “… cheap, creative, and …fun on the water,” with sail and kit discounts and an annual calendar sale. To access these discounts and to purchase this year’s calendar, click here to go to the PDRacer Products Page

 

We currently offer two different types of packages/kits to meet the needs of the experienced or novice sailor:

§         FINISHED POLYSAILS are individually constructed, sewn sails that we carry in inventory or construct for you. Currently we carry an in-stock 60 sq. ft. Leg ‘O Mutton or Jib-Headed, Sprit-Boomed Sail (different names for the same sail) that fits the Bolger Brick, Cartopper, Elegant Punt, Gypsy, June Bug, Surf, Ruben’s Nymph, Sweet Pea, and Teal, as well as David “Shorty” Routh’s PDRacer and many other 16’ and under boats. CLICK HERE TO SEE HOW THIS SAIL IS CONSTRUCTED  These stock sails are available in seven reinforcement trim colors, including royal blue, bright red, forest green, leather brown, duck yellow, black, and plain white (default color). Include your color choice when you submit your order for this sail.

 

Royal Blue

Bright Red

Forest Green

Leather Brown

Plain White

 

P         cUSTOM POLYSAILS We also construct custom-ordered sails at the lowest rate you are likely to find. Our rate for three-sided sails is $2.65 sq. ft. For four-sided sails, the rate is $2.95 sq. ft. Overseas customers find that finished sails cost considerably less to ship than the much heavier kits. Battens, reefs, windows and sleeves cost extra. Call Dave at 317 385-3444 or email polysail@polysail.com for a quote on a custom sail or sails. For examples of recently completed custom sails, visit PolySail International on Facebook at http://www.facebook.com/pages/PolySail-International/111967352175070 and click “See All Photos.”

§        BRIGHT WHITE POLYSAIL KITS (OUR BEST) contain everything you need to make a taped or sewn sail that looks and performs like one of the expensive synthetics. These kits include all the components listed below each kit and provide ample materials for your sail project. We no longer offer partial kits, but you can order additional items for inclusion in your kit when shipped.

If you live in the continental US, shipping costs are automatically added to the kit price when you order through PayPal using the “Shopping Cart” buttons.  If you are outside the continental US, including Alaska and Hawaii, PLEASE email a request for a SAIL or Sail KIT cost quote.  We ship international orders by Priority Mail International (6-10 days). We encourage overseas customers to order finished sails rather than kits because of the cost of mailing the heavier kits versus the lighter finished sails. Within the continental US, we ship by USPS Parcel Post (usually 4-5 days) or by USPS Priority Mail (2-3 days) if the price is within $2.00 of the Parcel Post cost. 

FINISHED WHITE POLYSAILS

Finished White PolySails come ready to attach to your mast with zip ties. These sails are hand cut to size, darted (if necessary), and taped. Next, the corners are reinforced and the edges and corners are stitched with either Dabond V46 or V-69 polyester sailmaker’s thread. Finally, the corners and edges are grommeted prior to shipment. All corner grommets are heavy-duty, 7/16” ID spurred grommets placed behind high tensile strength reinforcing lines under sail edges to resist tearing out. Please indicate your choice for the reinforcement trim color in the “trim colors” window when you order using the PayPal Shopping Cart buttons. You also have a choice of sail weights you can choose for these sails. The 5.2 oz. weight is the default weight for everyday use and a longer-lasting cruising sail. The 3.1 oz. sail should be ordered if weight is a consideration, such as for racing. We endeavor to make each of these sails pleasing to the eye and competitive with sails costing several times as much.

 

FINISHED WHITE POLYSAIL

DIMENSIONS

TOTAL SQ. FT.

SHIPPING WT.

PRICE

NOTES

BUY NOW WITH PAYPAL

STANDARD

LEG ‘O MUTTON POLYSAIL

CLICK HERE TO SEE HOW THIS SAIL IS CONSTRUCTED 

 

14’3” luff

13’7” leech

9’0” foot

59-60

5 lb.

$109.95

plus S & H

Choose

Trim Color

And Sail Weight:

5.2 oz. or

3.1 oz

 

Trim Colors

Sail Weight

 

BRIGHT WHITE POLYSAIL KITS

Our White PolySail Kits now come with scissors as well as a utility knife. Several of our customers have mentioned that, with the cost of fuel, the price of our kits is generally lower than they would spend driving to stores and/or trying to order the same materials and components online. Many have also noted the convenience of having all sailmaking materials available in one package. Once constructed, however, it is the appearance and performance of their PolySails that customers most value—not to mention that they made their own sail(s).

 

POLYSAIL KIT SIZE

POLYTARP

SIZE

SQ. FT.

SHIP WT.

PRICE

NOTES

BUY NOW WITH PAYPAL

10' x 12' POLYSAIL KIT

For prams, canoes, and kayaks. Ideal for a small sprit sail.

9' 4" x 11' 6"

107.3

9 lb.

$64.95

plus S & H 

Choose

Trim Color

 

5.2 oz.

Trim Tape Color

 

Components of the Kit Above: White Polytarp Material, 60’ x 1.88” Vinyl Duck Brand Tape or 150’ x 2” 3-M Vinyl Tape, 42’ x 1 1/2” Double-faced Tape, 48’ x 1/8” Diamond-braided Polyester Reinforcing Rope (420 lb. tensile strength), Brass Grommet Kit with 24 Grommets, Full-sized Utility Knife, Erasable Marker, Scissors, 12’ or 16’ Measuring Tape, 12 Plastic Sail Ties, Sailmaking Instructions.

12’ x 16’ POLYSAIL KIT  for dinghies, skiffs, and small scows. Ideal for small Bermudas, lateens, sprits, lugs, and leg o’ muttons.

11’ 6” x 15’ 6”

178.3 

12 lb.

$74.95

plus S & H

Choose

Trim Color

 

5.2 OZ.

 

Trim Tape Colors

12’ x 20’ POLYSAIL KIT  for racing scows and dingies, proas, etc. Makes larger triangular sails or 4-sided sails.

11’ 6” x 19’ 6”

224.3 

15 lb.

$84.95

plus S & H

Choose

Trim Color

And Sail Weight:

5.2 oz. or

3.1 oz

 

Trim Tape Colors

Sail Weight

Components of THE12’ x 16’ and 12’ x 20’ Kits Above: White Polytarp Material, 108’ x 3” Vinyl Tape or 150’ x 2” 3-M Vinyl Tape, 42’ x 1 1/2” Double-faced Tape (2 rolls), 48’ x 1/8” Diamond-braided Polyester Reinforcing Rope (420 lb. tensile strength), Brass Grommet Kit with 24 Grommets, Full-sized Utility Knife, Scissors, Dry Erase Marker, 16’ Measuring Tape, 16 Plastic Sail Ties, Sailmaking Instructions.

15' x 20' POLYSAIL KIT for larger boats, such as the Weekender. Makes multiple sails or large 4-sided sails and jibs.

15' 4" X 19' 6"

 

299.0

19 lb.

$119.95

plus S & H

KIT CONTAINS EXTRA COMPONENTS

 

5.2 OZ.

 

Trim Tape Colors

Components of THE 15’ x 20’ KITs: White Polytarp Material, 108’ x 3  Vinyl Tape, 42’ x 1 1/2” Double-faced Tape (3 Rolls), 100’ of 3/16” Diamond Braided High Tensile Strength (720 lb.) Polyester Rope, 3/8” ID Brass Grommet Kit with 24 Grommets, Package of 24 Extra Grommets, Larger 7/16” ID Grommet Kit with 12 Brass Grommets for sail corners, 25’ or 33’ Tape Measure, Full-sized Utility Knife, Dry Erase Marker, 24 Plastic Sail Ties with Larger Ties for All Sail Corners, Sailmaking Instructions. Weekender Instructions, if needed.

 

All our tarps are made from U-V protected, washable, waterproof, shrink proof, rot proof, rip-resistant white polyethylene and purchased from trusted, long-time suppliers. Seams are electronically welded for strength, corners are reinforced and grommeted, and all edges are likewise reinforced and grommeted with rust resistant grommets approximately every 18-36 inches. Our tarps are 3.1 (lightweight) to 5.2-6.0 oz. (regular) to 8.0 oz. (heavy) per true sq. yd. (not the smaller sailmaker’s yard), and are made of a 12 x 12 to 14 x 14 per sq. in. inner layer scrim of woven polyethylene strands covered by outer layers of sheet polyethylene. As a sail material, white polytarp resists punctures, tears, and blowouts. Its resiliency allows it to stretch in a breeze yet return to its original shape when pressure lessens, making it an ideal sheet sail material.

 

 

PolySail International

2291 SE Gaslight St., Port St. Lucie, FL 34952-7332

 Email polysail@polysail.com or call Dave Gray at 317 385-3444

PolySails–Sold on the Web since 1996. Customers in all 50 states and around the globe.

 

This page updated on 7/28/2011

 

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